Credentials
Here’s a case study from one of our client’s past success stories, where TSETINIS-EFESO enabled sustainable performance improvements…
2023
ANALYZING THE ENTIRE IONIQ 5 IN DETAIL – EXAMPLE 800V BATTERY
CHALLENGE
Analyze the IONIQ 5 for various automotive OEM and Tier 1 suppliers
Evaluate with regards to cost, invest and CO₂e
Required a full tear-down and benchmarking of the entire vehicle
Combined approach for technical and commercial optimization of HV battery system
RESULT
Detailed cost basis for benchmarking and definition of target costs established
IMPROVEMENT
BASIS FOR THE DEVELOPMENT OF TECHNICAL OPTIMIZATION IDEAS
Technical Savings
UP TO 10%
2022
OPTIMIZING A HV BATTERY COST DURING NEW VEHICLE DEVELOPMENT
CHALLENGE
Most cost competitive battery design and price, mandatory in order to make an affordable EV
Combined approach for technical and commercial optimization of the HV battery system was identified
RESULT
Current pricing of by battery system supplier is considerably too high
IMPROVEMENT
RISK MITIGATION PLANS AND STORY DEVELOPED FOR SUCCESSFUL NEGOTIATIONS
~11%
Cost Reduction
Opportunities
identified
.
OPTIMIZING THE CYCLE TIME BASED AT PROFOUND KNOWLEDGE
CHALLENGE
Machining process at customer with less than competitive cycle times
Potential for machining process optimization hard to see at first stage but other high hidden potential uncovered
Focus was mainly on the secondary times
(e.g., tool movement)
RESULT
Detailed video analysis performed, with overall 18 new ideas generated
IMPROVEMENT
IDEAS AND SAVINGS CAN BE ADAPTED AND PORTED TO SIMILAR MACHINING PROCESSES
Cycle Time Reduction
UP TO 11%
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Our Specialists
Working with the most qualified TSETINIS-EFESO Consultants is key to your success.
Speak with an expert in your industry who can help you move your company toward your specific goals. We implement our expertise in a very specific and targeted way and tailor the choice of methods to your individual requirements. In this way, we can ensure your long-term success.
Partner
Profitability & Cost Out Programs
Holistic Product Cost Optimization
Strategy & Organization Development
+49 160 96931167
c.wotzka@tsetinis.com
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Director
Product Profitability Programs
Cost and Value Engineering
Performance Management
+49 151 62862233
t.malss@tsetinis.com
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